CorGrid Smart Machine
Our Smart Machine IoT solution combines advanced sensors and artificial intelligence to monitor, predict, and optimize
the health of your industrial assets, eliminating unplanned downtime and maximizing performance.
Is Your Equipment Ready for the Future?
Unplanned downtime, unexpected failures, and costly maintenance are the silent killers of industrial productivity.
In a competitive market, reactivity is no longer enough. The future belongs to plants that predict and prevent failures before they happen. With Smart Machine, your operation becomes proactive, data-driven, and resilient.
From Reactive to Predictive, the
Power of Smart Machine
Our CorGrid Smart Machine SaaS application brings intelligence to the heart of your operation, your equipment.
Through continuous monitoring of motors, machines, and critical assets, we collect and analyze vibration, temperature, pressure, and energy data in real time. Our AI algorithms detect early signs of wear, predict failures weeks in advance, and recommend corrective actions automatically.
AI-based predictive maintenance
Setup and performance optimization
Equipment health monitoring
Energy-cost
reduction
CorGrid Smart Machine Solutions
Predictive maintenance and optimization of machine and equipment performance
Equipment/Sensors
Monitoring
Objective
Results
Vibration Sensors
Vibration patterns of motors/pumps/compressors/
bearings; abnormal frequencies indicating wear/misalignment
Detect early mechanical failures; predict remaining life of rotating components
Up to 70% fewer unplanned stoppages; longer asset life; condition-based maintenance
Temperature Sensors
Operating temperature of motors, electrical panels, mechanical systems; overheating/cooling issues
Identify overload or lubrication/cooling problems; prevent thermal failures
Increased safety; reduced fire/damage risk; optimized energy consumption
Pressure Sensors
Pressure in hydraulic/pneumatic systems; leak detection; variations indicating obstructions
Ensure stability & safety of pressurized systems; detect leaks
Accident prevention; energy efficiency in compressed-air systems
Electric-Current Sensors
Energy consumption; current spikes; energy efficiency analysis
Detect mechanical issues via electrical anomalies; optimize machine energy use
Lower energy costs; remote diagnostics; basis for energy-efficiency projects
Acoustic Sensors
Abnormal machine noise; compressed-air/gas leaks via sound; acoustic patterns for wear
Capture anomalies without vibration/heat; very early fault detection
Higher diagnostic accuracy; reduced waste in air systems; non-invasive monitoring
Thermal Cameras
Surface temperature distribution; hot spots in panels; insulation issues
Detect electrical issues before failure; identify energy losses
Fire/accident prevention; reduced energy use; large-area non-invasive inspection
Humidity Sensors
Ambient/equipment humidity; condensation; storage conditions
Prevent corrosion & moisture damage; ensure ideal operating conditions
Longer equipment life; protection of electronics; quality compliance
Speed (RPM) Sensors
Motor/shaft rotation; conveyor speed; rotating equipment performance
Monitor operational efficiency; detect performance variations
Process optimization; identify mechanical issues; precise speed control
Oil Analyzers
Lubricant quality; metallic particles; chemical degradation
Predict internal component wear; optimize oil-change intervals
Lower lubricant costs; early detection of internal failures; longer machine life
CorGrid Features & Functions
Dashboard
CorGrid provides a single dashboard with visual gauges that display metrics from various sources, enabling users to monitor performance, detect anomalies, and respond to alerts swiftly.
Map View
Asset Management
Asset Summary Card
CorGrid’s Asset Summary Card delivers real-time overviews of each asset and sensor, showcasing status, performance metrics, and alerts for quick, informed decisions and proactive maintenance. Ensuring users can effortlessly monitor asset health and address issues promptly.
Industrial Process
CorGrid streamlines industrial processes with real-time monitoring, predictive maintenance, and automated alerts. Designed for diverse industries, it leverages IoT sensors, advanced analytics, and customizable rules to drive smarter, safer, and more efficient operations.
Sensor Management
CorGrid simplifies sensor management with easy setup, configuration, and real-time monitoring for parameters like temperature, pressure, and air quality. Customizable alerts and seamless integration ensure accurate data collection, optimized performance, and reduced downtime.
Virtual Sensors
CorGrid’s virtual sensors enhance monitoring by analyzing data from existing devices to calculate trends, metrics, and insights. This enables smarter automation, deeper analytics, and optimized performance across your IoT ecosystem.
Part Management
CorGrid simplifies part management by enabling detailed component configuration and easy access to manuals and documentation. Integrated with sensor data and asset performance, it ensures efficient setup, streamlined troubleshooting, and optimized operations.
Asset Wizard
CorGrid’s Asset Wizard simplifies asset management by guiding users through asset configuration, location assignment, and documentation upload. It ensures sensors and parts are positioned for optimal performance, enabling quick deployment and efficient management.
Asset Library
CorGrid’s Asset Library lets users easily manage and customize asset types by creating categories, defining attributes, and uploading icons and documentation. It ensures consistency across operations, streamlining asset integration into monitoring and management workflows.
User Management
Role Management
CorGrid’s Role Management enables precise access control by allowing you to define and customize user roles. Assign permissions based on functions like editing, viewing, or managing assets and sensors, ensuring appropriate access levels for all users and enhancing security and efficiency.
Digital Twin
CorGrid’s Digital Twin technology creates a virtual replica of assets for real-time monitoring and analysis. By integrating sensor data, it enables predictive maintenance, optimization, and smarter decision-making to improve efficiency and reduce downtime.
Configurable Rules Engine for Automation
The Rules Engine automates processes by triggering alerts, sending and testing emails or SMS, publishing messages, and opening service tickets. This enables operational efficiency by setting up monitoring automation that is crucial for complex industrial environments.
Alerts & Notifications
CorGrid delivers real-time alerts and notifications based on customizable thresholds, ensuring you’re informed of critical sensor readings, maintenance needs, or anomalies. Alerts can be sent via SMS, email, or integrated systems for quick, efficient responses, keeping operations running smoothly.
Service Ticketing and Predictive Maintenance
CorGrid’s service ticketing system helps track, manage, and resolve issues efficiently. This feature supports predictive and preventive maintenance, reducing downtime and optimizes operations.
Video Streaming
CorGrid enhances video streaming with AI-driven analytics for real-time detection of people, vehicle license plates, fires, and other critical events. This boosts security, safety, and efficiency, providing actionable insights directly from video feeds for smarter, proactive management.
Report Generator
Lobby Display
CorGrid’s Lobby Display turns lobbies and common areas into information hubs, displaying real-time updates on temperature, air quality, weather, news, and more. Customizable and visually engaging, it keeps residents, visitors, and employees informed in residential, corporate, and public spaces.
Ready to Predict the Future of Your Operation?
Discover how the CorGrid Platform’s tight integration of industrial-grade hardware and software delivers highly customizable and scalable IoT solutions. Explore detailed CorGrid Features and Functions to see how this technology can be applied in your industry.