CorGrid Smart Machine
Our Smart Machine IoT solution combines advanced sensors and artificial intelligence to monitor, predict, and optimize
the health of your industrial assets, eliminating unplanned downtime and maximizing performance.
Is Your Equipment Ready for the Future?
Unplanned downtime, unexpected failures, and costly maintenance are the silent killers of industrial productivity.
In a competitive market, reactivity is no longer enough. The future belongs to plants that predict and prevent failures before they happen. With Smart Machine, your operation becomes proactive, data-driven, and resilient.
From Reactive to Predictive, the
Power of Smart Machine
Our CorGrid Smart Machine SaaS application brings intelligence to the heart of your operation, your equipment.
Through continuous monitoring of motors, machines, and critical assets, we collect and analyze vibration, temperature, pressure, and energy data in real time. Our AI algorithms detect early signs of wear, predict failures weeks in advance, and recommend corrective actions automatically.
AI-based predictive maintenance
Setup and performance optimization
Equipment health monitoring
Energy-cost
reduction
CorGrid Smart Machine Solutions
Predictive maintenance and optimization of machine and equipment performance
Equipment/Sensors
Monitoring
Objective
Results
Vibration Sensors
Vibration patterns of motors/pumps/compressors/
bearings; abnormal frequencies indicating wear/misalignment
Detect early mechanical failures; predict remaining life of rotating components
Up to 70% fewer unplanned stoppages; longer asset life; condition-based maintenance
Temperature Sensors
Operating temperature of motors, electrical panels, mechanical systems; overheating/cooling issues
Identify overload or lubrication/cooling problems; prevent thermal failures
Increased safety; reduced fire/damage risk; optimized energy consumption
Pressure Sensors
Pressure in hydraulic/pneumatic systems; leak detection; variations indicating obstructions
Ensure stability & safety of pressurized systems; detect leaks
Accident prevention; energy efficiency in compressed-air systems
Electric-Current Sensors
Energy consumption; current spikes; energy efficiency analysis
Detect mechanical issues via electrical anomalies; optimize machine energy use
Lower energy costs; remote diagnostics; basis for energy-efficiency projects
Acoustic Sensors
Abnormal machine noise; compressed-air/gas leaks via sound; acoustic patterns for wear
Capture anomalies without vibration/heat; very early fault detection
Higher diagnostic accuracy; reduced waste in air systems; non-invasive monitoring
Thermal Cameras
Surface temperature distribution; hot spots in panels; insulation issues
Detect electrical issues before failure; identify energy losses
Fire/accident prevention; reduced energy use; large-area non-invasive inspection
Humidity Sensors
Ambient/equipment humidity; condensation; storage conditions
Prevent corrosion & moisture damage; ensure ideal operating conditions
Longer equipment life; protection of electronics; quality compliance
Speed (RPM) Sensors
Motor/shaft rotation; conveyor speed; rotating equipment performance
Monitor operational efficiency; detect performance variations
Process optimization; identify mechanical issues; precise speed control
Oil Analyzers
Lubricant quality; metallic particles; chemical degradation
Predict internal component wear; optimize oil-change intervals
Lower lubricant costs; early detection of internal failures; longer machine life
Ready to Predict the Future of Your Operation?
Discover how the CorGrid Platform’s tight integration of industrial-grade hardware and software delivers highly customizable and scalable IIoT solutions. Explore detailed CorGrid Features and Functions and various ready-to-market CorGrid SaaS QuickDeploy Applications to see how this technology can be applied in your industry.